Volvo S60 · Stage 1

Volvo S60 2.0 T5 Stage 1 Remap

Name: Volvo S60 2.0 T5 Stage 1 Remap
Brand: Volvo

On Volvo S60 2.0 T5 turbo petrol engines a Stage 1 remap recalibrates the boost pressure, ignition timing, fuelling and torque limiter maps. No hardware is changed and the original software is backed up. The same engine is sold with different stock outputs across generations, so the gain depends on your version.

How much bhp does Volvo S60 2.0 T5 chip tuning add?

It depends on the generation and the stock output. 2.0 T5 engines with 240–253 bhp reach 270–275 bhp with a Stage 1 remap; the largest gain is +30 bhp (2.0 T5 240hp). Pick your version in the table below.

Book an appointment Volvo S60: all engines & Stage 1

Volvo S60 2.0 T5: Stage 1 figures by generation and year

Year / chassis: 2018+

Engine	Power	Torque	Gain
Volvo S60 2.0 T5 250hp	250 → 275 bhp	350 → 420 Nm	+25 bhp

Year / chassis: 2015 - 2017

Engine	Power	Torque	Gain
Volvo S60 2.0 T5 240hp	240 → 270 bhp	320 → 420 Nm	+30 bhp
Volvo S60 2.0 T5 245hp	245 → 270 bhp	350 → 420 Nm	+25 bhp
Volvo S60 2.0 T5 Polestar 253hp	253 → 275 bhp	400 → 420 Nm	+22 bhp

Year / chassis: 2010 - 2014

Engine	Power	Torque	Gain
Volvo S60 2.0 T5 240hp	240 → 270 bhp	320 → 420 Nm	+30 bhp

In Taiwan

Where can this be done near you?

GP Power ECU applies the software at its workshop in Hukou, Hsinchu, using EcuPrime-developed files; workshops can also order the file directly.

ENGINE FAMILY

About the Volvo Drive-E 2.0 turbo petrol (T3, T4, T5, T6, B4, B5)

The four-cylinder Drive-E 2.0 petrol powers the post-2013 V40, S60, V60, XC40, XC60, S90, V90 and XC90 from T3 to T6, 150 to 320 hp. The T6 is both turbocharged and supercharged; the newer B series are mild hybrids.

How a Stage 1 remap works on the Volvo S60 2.0 T5

Stage 1 recalibrates boost, ignition and fuelling. Since the T3, T4 and T5 largely share hardware, the gain is clear. The 8-speed automatic's torque capacity is respected in the calibration.

Pre-remap checklist

Ignition coils, spark plugs and fuel quality.
High-pressure fuel pump.
Boost leaks and intercooler.
Automatic gearbox oil service.

This section is based on GP Power ECU workshop experience; the power and torque figures come from the catalogue measurement above.

Frequently asked questions

How much bhp does Volvo S60 2.0 T5 chip tuning add?

It depends on the generation and the stock output. 2.0 T5 engines with 240–253 bhp reach 270–275 bhp with a Stage 1 remap; the largest gain is +30 bhp (2.0 T5 240hp). Pick your version in the table below.

What is the difference between Stage 1 and Stage 2 on the Volvo S60 2.0 T5?

Stage 1 is software only: no part of the car is changed and the figures in the table apply to this software. Stage 2 is software prepared for hardware changes such as the exhaust, intercooler or intake; the hardware comes first, then the software.

Will chip tuning damage the engine?

No. Values stay inside the safety margin the manufacturer leaves; engine, gearbox and turbo limits are not exceeded. Every file is verified with a road test and data logging. If the car needs maintenance first (worn injectors, blocked filter, weak clutch) we tell you before starting.

Will my fuel consumption go up?

With the same driving style it usually drops, because you hold the same speed at lower revs and less throttle. If you use the extra power, consumption naturally rises. It is down to your right foot.

How long does it take? Do I leave the car?

Most cars take 1–2 hours and you get the car back the same day; no need to leave it. Some models need the ECU removed, which takes longer — we tell you when booking.

Can I go back to stock later?

Yes. The original file is read and archived before any work. We restore the factory software free of charge whenever you ask.

What is checked on the Volvo S60 2.0 T5 before remapping?

Before working on the Volvo Drive-E 2.0 turbo petrol (T3, T4, T5, T6, B4, B5) we check: Ignition coils, spark plugs and fuel quality. High-pressure fuel pump. Boost leaks and intercooler. Automatic gearbox oil service. If something needs attention, maintenance comes first; the remap is applied to a healthy engine.